Department: Supply Chain & Planning
Location: Thika Factory, Kenya
Reports To: Supply Chain Manager
Direct Reports: None (Individual Contributor)
Key Responsibilities
1. Production Planning & Scheduling
• Develop weekly and monthly production plans based on demand forecasts, sales orders, inventory levels, and capacity constraints.
• Create and maintain detailed production schedules by product category and production line.
• Balance production capacity against customer demand requirements.
• Monitor production order progress and adjust schedules as required.
• Ensure efficient utilization of labour, machinery, utilities, and factory resources.
• Prioritize production based on customer requirements and business objectives.
• Coordinate production sequencing to reduce changeovers and improve line efficiency.
2. Material Requirements Planning (MRP)
• Run MRP within SAP Business One.
• Convert production plans into raw material, packaging, and consumable requirements.
• Ensure production materials are available to meet manufacturing schedules.
• Coordinate closely with Procurement regarding purchase requirements and supplier lead times.
• Monitor shortages and proactively escalate risks that may impact production.
3. Inventory Optimization
• Maintain optimum levels of:
o Raw materials
o Packaging materials
o Work-in-progress inventory
o Finished goods inventory
• Develop production plans that minimize:
o Excess inventory
o Obsolescence
o Product expiry risks
o Stock-outs
• Review inventory ageing and recommend corrective actions
4. Capacity & Resource Planning
• Analyse:
o Machine capacities
o Labour availability
o Maintenance schedules
o Production constraints
• Develop capacity plans to support business growth.
• Identify bottlenecks and recommend solutions.
• Support capital expenditure planning by providing production capacity analyses.
5. Demand & Supply Alignment
• Participate in monthly S&OP meetings.
• Review forecast changes and translate them into production requirements.
• Conduct supply-demand gap analysis.
• Recommend strategies to mitigate supply shortages or excess inventory.
• Support new product launches and promotional planning.
6. Production Monitoring & Control
• Track daily production performance against plan.
• Investigate deviations and identify root causes.
• Recommend corrective actions to improve plan adherence.
• Monitor manufacturing KPI trends.
• Ensure production orders are closed accurately and timely within SAP.
7. Cross Functional Coordination
Work closely with:
Sales & Commercial Team
• Demand forecasts
• Promotions
Procurement
• Material availability
• Supplier lead times
• Procurement priorities
Production
• Daily schedules
• Capacity utilization
• Production challenges
Quality Assurance
• Product release schedules
• Non-conformance impacts
Warehouse & Logistics
• Finished goods availability
• Dispatch planning
8. Reporting & Analytics
Prepare and publish:
• Daily Production Planning Report
• Weekly Capacity Utilization Report
• Monthly Inventory Planning Report
• Forecast Accuracy Analysis
• Production Variance Report
• Material Shortage Report
• S&OP Planning Pack
Develop dashboards in Excel, Power BI, or SAP.
Key Performance Indicators (KPIs)
Production Plan Adherence ≥95%
OTIF Production Orders ≥95%
Forecast Consumption Accuracy ≥85%
Material Availability ≥98%
Production Schedule Stability ≥90%
Inventory Days Cover Within Target
Inventory Write-Offs Minimized
Stock-Out Occurrences <2 per month
Capacity Utilization >85%
SAP Transaction Accuracy ≥99%
Qualifications
Education
• Bachelor's Degree in:
o Supply Chain Management
o Industrial Engineering
o Manufacturing Engineering
o Operations Management
o Business Administration
Professional Certifications (Preferred)
• APICS CPIM
• APICS CSCP
• CIPS
• Six Sigma Green Belt
• Lean Manufacturing Certification
Experience
• 3-5 years for Production Planner level.
• FMCG manufacturing experience is essential.
• Experience planning:
o Food manufacturing
o Packaging operations
o High-volume production environments
• Strong SAP Business One or ERP planning experience.
• Experience with MRP, inventory management, and production scheduling.
Competencies
Technical Competencies
• Production Planning
• MRP Management
• Capacity Planning
• Inventory Management
• Supply Planning
• Forecast Interpretation
• SAP Business One
• Advanced Excel
• Power BI Reporting
Behavioural Competencies
• Analytical Thinking
• Attention to Detail
• Planning & Organizing
• Problem Solving
• Communication Skills
• Decision Making
• Stakeholder Management
• Continuous Improvement Mindset