PRODUCTION MANAGER BUILDIND AND CONSTRUCTION (cement, cabro, roofing sheets, tile adhesives)

Key Responsibilities

·       Develop, implement, and manage weekly/monthly production schedules to meet customer demand and sales targets

·       Collaborate with procurement and sales teams to align production with business forecasts

·       Monitor workflows and output to ensure maximum productivity and minimal waste

·       Apply Lean Manufacturing and 5S methodologies to drive operational efficiency

·       Plan shift structures and resource allocation to maximize plant capacity and minimize downtime.

·       Lead MRP implementation and ensure accurate forecasting of raw material needs

·       Monitor inventory turnover rates and address overstocking or stockouts

·       Requisition raw materials based on production schedules and demand forecasts

·       Track material usage, batch codes, and wastage through ERP systems

·       Establish and maintain stringent quality control measures in line with ISO 9001 and other standards

·       Lead Six Sigma or Kaizen initiatives to reduce defects and improve process efficiency

·       Monitor KPIs such as First Pass Yield (FPY), Defects Per Million Opportunities (DPMO), and Cost of Poor Quality (COPQ)

·       Collaborate with the Chemist to improve product formulations and cost efficiency.

·       Develop and implement preventive and predictive maintenance schedules

·       Apply Total Productive Maintenance (TPM) strategies to reduce downtime and extend equipment life

·       Monitor and improve Overall Equipment Effectiveness (OEE) across availability, performance, and quality metrics

·       Lead and manage production supervisors, operators, maintenance personnel, and quality control staff

·       Identify skill gaps and implement training programs to upskill employees

·       Conduct regular performance evaluations and implement improvement plans

·       Foster a culture of accountability, safety, and continuous improvement

·       Ensure compliance with OSHA and other local/international safety regulations

·       Conduct risk assessments, safety audits, and incident investigations

·       Oversee environmental management including waste control and pollution prevention

·       Oversee ERP/MRP system integration to streamline production and inventory management

·       Use Value Stream Mapping (VSM) and ERP data to identify inefficiencies and implement process improvements

·       Drive cost reduction initiatives through optimized resource use and labor efficiency

·       Prepare detailed weekly, monthly, and quarterly reports on production output, OEE, waste reduction, and downtime

·       Collaborate with finance to provide accurate production cost data for P&L management

·       Monitor KPIs such as On-Time Delivery (OTD), Production Downtime, and Yield Rates

·       Present findings and strategic recommendations to senior management

·       Develop long-term production strategies and capacity expansion plans

·       Lead plant-wide change initiatives and culture development 

·       Stay current with industry trends and recommend new technologies to enhance production capabilities.

Minimum Qualifications

·       Bachelor’s degree in Mechanical/Industrial/Production Engineering or equivalent.

·       Experience in construction materials production (cement, cabro, roofing sheets, adhesives etc.) preferred.

·       Strong knowledge of production systems, supply chain, and lean manufacturing.

Requirements

·       7–10 years’ experience in manufacturing, with at least 3–5 in a managerial capacity.

·       Strong knowledge of production systems, supply chain, and lean manufacturing

·       Excellent leadership and decision-making skills.

·       Strong analytical and problem-solving abilities.

·       Solid understanding of production planning and process optimization.

·       Financial and cost management awareness.

·       High interpersonal and communication skills.

·       Strong organizational and time-management abilities.

·       Ability to thrive under pressure and tight deadlines.